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2024

Body in White Market

Body in White Market Size, Share, Competitive Landscape and Trend Analysis Report, by Vehicle Type, by Material Type, by Manufacturing Method, by Construction Type : Global Opportunity Analysis and Industry Forecast, 2024-2033

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Author's: Supriya Bhosale | Surya Sanka
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Body In White Market Research, 2033

The global body in white market size was valued at $100.3 billion in 2023, and is projected to reach $141.3 billion by 2033, growing at a CAGR of 3.5% from 2024 to 2033.

Body in White Market

Market Introduction and Overview

The term ‘Body in White’ (BIW) is pivotal within the automotive industry, referring to a vehicle's skeletal frame and body structure before final assembly and painting. Essentially, BIW encompasses the welded body shell of a car, devoid of moving parts, chassis sub-assemblies, or interior and exterior trimmings. This stage marks a critical phase in automotive manufacturing, where the foundational structure of the vehicle is established, setting the stage for subsequent assembly processes.

In recent years, the importance of BIW has increased significantly, driven by advancements in automotive design aimed at enhancing vehicle performance, safety, and efficiency. Automakers worldwide, including Toyota, Nissan, Tata Motors, Jaguar, and Kia Motors, are increasingly focusing on BIW engineering to innovate and optimize car designs while controlling costs. This has led to a rise in demand for BIW engineers skilled in optimizing manufacturing processes, reducing rework, and improving energy efficiency in production facilities.

Moreover, the BIW market extends beyond traditional automakers, attracting technology companies that support original equipment manufacturers (OEMs) with engineering services, product lifecycle management, and plant automation solutions. As the automotive industry continues to evolve, BIW remains a cornerstone of innovation, enabling manufacturers to meet stringent performance standards and adapt to changing market demands effectively.

Key Takeaways

  • The body in white market study covers 20 countries. The research includes a segment analysis of each country in terms of body in white market size ($billion) for the projected period from 2024 to 2033.
  • More than 1, 500 product literatures, industry releases, annual reports, and other such documents of major body in white participants along with authentic industry journals, trade associations' releases, and government websites have been reviewed for generating high-value industry insights.
  • The study integrates high-quality data, professional opinions and analysis, and critical independent perspectives. The research approach intends to provide a balanced view of global markets and assist stakeholders in making informed decisions in order to achieve their most ambitious growth objectives.

Key Market Dynamics

The body in white market growth is driven by several key factors aligned with automotive industry megatrends. Primarily, the push towards increased fuel efficiency and lightweight material focuses on the use of advanced materials in BIW construction. By reducing overall vehicle weight while maintaining or enhancing strength, BIW components contribute significantly to fuel savings and improved vehicle performance. Moreover, BIW materials play a crucial role in enhancing comfort and security for consumers, offering reduced noise, vibration, and harshness levels along with improved aesthetic appeal and vehicle styling. These factors are anticipated to boost the body in white market share in the coming years.

The body in white market faces several constraints majorly owing to the complexity involved in designing and constructing BIW fixtures that ensure precise assembly without distortions. Another critical restraint is the ongoing pressure to reduce the weight of BIW sheet metal designs while maintaining structural integrity and safety standards. This necessitates continuous innovation in materials and manufacturing processes to achieve lighter yet stronger BIW structures.

The body in white market presents significant opportunities driven by several key trends and advancements. One prominent opportunity lies in leveraging advanced digital tools and specialized software for BIW design and development. These tools enable engineers to create conceptual models swiftly, optimize designs for weight reduction, and ensure seamless integration of BIW components, thereby enhancing manufacturing efficiency and reducing costs. Moreover, the adoption of state-of-the-art materials such as carbon fibers, composites, and lightweight aluminum presents another avenue for growth. These materials offer superior strength-to-weight ratios, corrosion resistance, and recyclability, aligning perfectly with the industry's push towards lightweighting and sustainability. These factors are anticipated to have a positive impact on the body in white market forecast. 

Analysis of the Body in White Market

Tata Steel, one of the key companies in the body in white industry, provides comprehensive solutions for BIW applications, catering to the automotive industry's demand for sustainable lightweighting and enhanced production efficiency. With a range of advanced steels and engineering services, Tata Steel supports manufacturers from concept to series production. Their portfolio includes high-strength steels like HyperForm and complex phase steels, enabling significant weight reduction while maintaining structural integrity. These steels are complemented by innovative coatings such as MagiZinc Auto, which enhances anti-corrosion properties and reduces maintenance costs.

Here is a representation of the information related to Tata Steel’s MagiZinc Auto coating in a tabular format, focusing on its relevance to BIW applications:

Feature/Benefit

Details

Material Composition

Hot-dip zinc coating alloyed with 1.6% aluminum and 1.6% magnesium.

Corrosion Resistance

Offers 2 to 4 times better corrosion protection compared to conventional zinc coatings (GI), suitable for exterior panels and other corrosion-sensitive applications.

Stone Chipping Resistance

Excellent performance against stone chipping, enhancing durability of outer panels.

Weight Reduction

Enables use of thinner coating layers while maintaining performance, contributing to overall weight reduction in vehicles.

Press Shop Performance

Reduces tool pollution and galling behavior by up to 30%, improving press shop efficiency and productivity.

Coating Thickness

Available in coating layers between 70 and 140 gr/m2 (grams per square meter), suitable for various steel grades including advanced high-strength steels.

Surface Quality

Available in MB (designed for exterior body panels where appearance and durability are crucial) and MC (intended for interior automotive components where corrosion protection is still important but appearance requirements are less stringent compared to exterior panels) surface quality levels, ensuring suitability for both interior and exterior automotive components.

Weldability

Excellent spot weldability with a wide range of weld currents (>1.7kA), facilitating shorter cycle times and increased productivity during assembly. kA refers to kiloamperes

Sustainability

Reduces zinc consumption and saves natural resources through the use of thinner coatings, aligning with sustainability goals.

Application

Suitable for forming, high strength, and advanced high strength steel grades, available in widths up to 2020mm, ideal for large and complex automotive components.

TCO Scan MagiZinc Service

Offers advanced engineering service to quantify benefits in press shop operations, identifying cost savings and efficiency improvements specific to customer processes.

Support and Consultation

Provides expert advice on corrosion performance and pressing behavior, assisting customers in optimizing the use of MagiZinc Auto for their specific BIW applications.

This table summarizes how Tata Steel's MagiZinc Auto coating addresses key requirements and challenges in automotive Body in White manufacturing, emphasizing its role in enhancing durability, reducing costs, and improving production efficiency.

Market Segmentation

The body in white market is segmented into vehicle type, material type, manufacturing method, construction type, and region. On the basis of vehicle type, the market is divided into passenger cars, light commercial vehicles, medium & heavy commercial vehicles, and electric vehicles. On the basis of material type, the market is classified into steel, aluminum, magnesium, and CFRP. On the basis of manufacturing method, the market is divided into cold stamping, hot stamping, roll forming, and others. On the basis of construction type, the market is classified into monocoque and frame mounted. Region wise, the market is analyzed across North America, Europe, Asia-Pacific, and LAMEA.

Regional Market Outlook

The demand for BIW solutions is particularly high in Asia-Pacific countries like China and Japan due to several factors. The automotive industry in these countries has been growing at a rapid pace. For instance, China has consistently shown double-digit growth rates in vehicle production and sales over the past few decades, with an expanding domestic market and significant exports. Similarly, Japan's automotive sector continues to evolve with a strong emphasis on technological advancements, fuel efficiency, and environmental sustainability.

In Asia-Pacific, several leading automotive companies heavily rely on BIW solutions to manufacture their vehicles. Some of the prominent companies include:

  • Toyota Motor Corporation (Japan) : Toyota is one of the world's largest automotive manufacturers, known for its innovative approaches in BIW manufacturing to ensure quality and efficiency.
  • Honda Motor Co., Ltd. (Japan) : Honda is another major player in the automotive industry, focusing on advanced BIW technologies to enhance vehicle safety and performance.
  • Nissan Motor Co., Ltd. (Japan) : Nissan utilizes BIW solutions extensively across its production lines to achieve precision and reliability in vehicle assembly.
  • Hyundai Motor Company (South Korea) : Hyundai has expanded its presence globally with a robust BIW manufacturing capability, emphasizing flexibility and cost-effectiveness.
  • Kia Corporation (South Korea) : Kia leverages BIW solutions to produce vehicles known for their design, reliability, and technological advancements.
  • Geely Automobile Holdings Ltd. (China) : Geely, one of China's largest automakers, integrates BIW technologies to cater to domestic and international markets with a diverse range of vehicles.
  • SAIC Motor Corporation Limited (China) : SAIC Motor is a leading automotive manufacturer in China, utilizing BIW solutions to produce vehicles under various brands, including its joint ventures with global automakers.

Competitive Landscape

The key players operating in the body in white market are Magna International Inc., Gestamp Automoción, AISIN CORPORATION, BENTELER International Aktiengesellschaft, CIE Automotive, Voestalpine Group, thyssenkrupp AG, Martinrea International Inc., Tower International, KIRCHHOFF Automotive AG, and others.

Recent Key Strategies and Developments

  • In April 2024, the automotive manufacturing has seen significant advancements with the FreeScan Trak Pro2, revolutionizing 3D scanning of Body in White (BIW) . This technology ensures precise measurements of complex geometries, enhancing assembly quality and identifying design defects early. With metrology-grade accuracy up to 0.023mm and a rapid scanning capability under 50 blue laser lines mode, the FreeScan Trak Pro2 streamlines production processes without the need for markers, boosting efficiency and maintaining high standards in automotive design and manufacturing.
  • In April 2023, the study published by DRIVEN COMMUNICATIONS Inc. stated the increasing adoption of aluminum components in automotive BIW. With projections indicating a rise in aluminum content to enhance vehicle lightweighting and performance, manufacturers are integrating structural castings, crash management systems, and battery housings in both EVs and internal combustion engine (ICE) vehicles.

Body in White Industry Trends

  • In April 2024, ArcelorMittal expanded its multi part integration (MPI) steel solution to Japan through a strategic collaboration with G-Tekt, the company that works closely with automakers from the development stage of new vehicle models, signing a partial ablation license agreement. This innovation integrates multiple vehicle components into laser welded blanks (LWBs) , enhancing strength and reducing weight in body in white structures. The adoption of MPI and partial ablation technology promises streamlined production, improved vehicle performance, and significant CO2 emissions reduction, emphasizing ArcelorMittal's commitment toward advancing automotive manufacturing efficiency and sustainability.
  • In March 2024, Magna, the Canada-based automotive parts manufacturer, introduced innovative solutions for multi-OEM contract manufacturing, enhancing flexibility and precision in body in white (BIW) production. Ther company’s patented flexible geo skid technology allows seamless integration of diverse vehicle underbodies on the same assembly line, ensuring high manufacturing precision and adaptation capability. Combined with advanced automation and real-time tolerance monitoring systems, Magna enables interruption-free production and swift integration of new product series.

Key Benefits For Stakeholders

  • This report provides a quantitative analysis of the market segments, current trends, estimations, and dynamics of the body in white market analysis from 2024 to 2033 to identify the prevailing body in white market opportunities.
  • The market research is offered along with information related to key drivers, restraints, and opportunities.
  • Porter's five forces analysis highlights the potency of buyers and suppliers to enable stakeholders make profit-oriented business decisions and strengthen their supplier-buyer network.
  • In-depth analysis of the body in white market segmentation assists to determine the prevailing market opportunities.
  • Major countries in each region are mapped according to their revenue contribution to the global market.
  • Market player positioning facilitates benchmarking and provides a clear understanding of the present position of the market players.

Apart from the points mentioned above, the report includes the analysis of the regional as well as global body in white market trends, key players, market segments, application areas, and market growth strategies.

Key Sources Referred

  1. UNIFE
  2. International Railway Summit
  3. Union Internationale des Transports Publics (UITP)
  4. UIC - International union of railways
  5. Freedman Seating Company

Body in White Market Report Highlights

Aspects Details
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Market Size By 2033

USD 141.3 Billion

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Growth Rate

CAGR of 3.5%

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Forecast period

2024 - 2033

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Report Pages

310

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By Vehicle Type
  • Passenger Cars
  • Light Commercial Vehicles
  • Medium & Heavy Commercial Vehicles
  • Electric Vehicles
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By Material Type
  • Steel
  • Aluminum
  • Magnesium
  • CFRP
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By Manufacturing Method
  • Cold Stamping
  • Hot Stamping
  • Roll Forming
  • Others
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By Construction Type
  • Monocoque
  • Frame Mounted
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By Region
  • North America  (U.S., Canada, Mexico)
  • Europe  (France, Germany, Italy, Spain, UK, Rest of Europe)
  • Asia-Pacific  (China, Japan, India, South Korea, Australia, Rest of Asia-Pacific)
  • LAMEA  (Brazil, South Africa, Saudi Arabia, UAE, Rest of LAMEA)
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Key Market Players

BENTELER International Aktiengesellschaft, Magna International Inc., CIE Automotive, Martinrea International Inc., KIRCHHOFF Automotive AG, Thyssenkrupp AG, AISIN CORPORATION, Gestamp Automocion, Voestalpine Group, Tower International

Author Name(s) : Supriya Bhosale | Surya Sanka
Related Tags
Frequently Asked Questions?

The use of lightweight materials such as advanced high-strength steel (AHSS), aluminum, and composites in BIW construction are the upcoming trends in the global body in white market.

The electric vehicles sub-segment is anticipated to show the fastest growth in the body in white market.

Europe is the largest regional market for body in white.

The body in white market is estimated to reach $141.3 billion by 2033

The top companies to hold a high industry share in the body in white market are Magna International Inc., Gestamp Automoción, AISIN CORPORATION, BENTELER International Aktiengesellschaft, CIE Automotive, Voestalpine Group, thyssenkrupp AG, Martinrea International Inc., Tower International, and KIRCHHOFF Automotive AG.

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Body in White Market

Global Opportunity Analysis and Industry Forecast, 2024-2033